POLYCAST 100
LOW
COST GENERAL
PURPOSE EPOXY COMPOUND
Polycast
100 is a two-component, room temperature curing epoxy, potting,
and encapsulating compound. Its advantages include: low cost, low viscosity, and equal mix ratio by volume. It contains non-abrasive
fillers, and may be used in dispensing equipment.
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PHYSICAL
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Part
A
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Part
B
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Color, visual
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Neutral
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Black
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Specific Gravity
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1.6
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1.4
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Mix Ratio (by volume)
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1:1
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Mixed Viscosity, cps
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8,000
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ASTM
D 2393
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Pot Life @25°C 100 gm mass
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45-60
minutes
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Shelf Life @25°C
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12
months
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Hardness, Durometer (Shore
D)
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65
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ASTM
D 2240
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Tensile Strength, psi
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5,900
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ASTM
D 638
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Tensile Elongation, %
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55
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ASTM
D 638
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Compressive Strength, psi
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6,900
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ASTM
D 695
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Coefficient of Thermal Expansion, °C
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50.0
x 10-6
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Thermal Conductivity, BTU-in/(ft2)(hr)(°F)
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3.4
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Service Temperature, °C
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-55
to 105
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ELECTRICAL
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Dielectric Strength, volts/mil
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400
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ASTM
D 149
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Dissipation Factor, 1 KHz
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0.02
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ASTM
D 150
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Dielectric Constant, 1 KHz
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4.8
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ASTM
D 150
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Volume Resistivity,
ohm-cm
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1.2
x 1014
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ASTM
D 257
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USE INSTRUCTIONS:
Pre-mix
both parts A and B in original containers to re-incorporate any
settled fillers.
- Combine equal volumes of parts
A and B.
- Mix thoroughly, scraping both
sides and bottom of container.
CURE SCHEDULE:
16 to 24 hours at room temperature (25°C) OR 1-2 hours at 50°C.
IMPORTANT:
The following supersedes any provision in your company's forms, letters and
papers. POLYCAST INDUSTRIES, INC. makes NO WARRANTY, WHETHER EXPRESSED
OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR OF FITNESS FOR A PARTICULAR PURPOSE FOR THIS PRODUCT. No statements
or recommendations contained in the product literature are to be construed
as inducements to infringe any relevant patent, now or thereafter in existence.
UNDER NO CIRCUMSTANCES SHALL POLYCAST INDSTRIES, INC. BE LIABLE FOR INCIDENTAL,
CONSEQUENTIAL OR OTHER DAMAGES FROM ALLEGED NEGLIGENCE, BREACH
OF WARRANTY, STRICT LIABILITY OR ANY OTHER THEORY, ARISING OUT OF THE USE
OR HANDLING OF THIS PRODUCT. The sole liability of POLYCAST INDUSTRIES,
INC. for any claims arising out of the manufacture, use or sale of its
products shall be to refund the buyer's purchase price, provided such products
have been demonstrated in POLYCAST INDUSTRIES, INC.'S sole opinion, to
justify such refund.
IMPORTANT:
Avoid breathing possible fumes, mists and vapors which can cause severe respiratory
damage. Use of NIOSH approved breathing apparatus is required for more
than minimal exposure. Always work in areas with adequate ventilation to
allow dissipation of polyamine and other chemical fumes, and where applicable,
solvent fumes. Use of goggles, protective garments, rubber gloves, protective
cream is required. If material gets into eyes, flush thoroughly with clear
water for twenty (20) minutes; then seek medical treatment. Avoid skin
contact. Material can cause contact dermatitis. Always wash exposed areas
immediately, using warm water and soap, followed by rinsing with clean
water. Observe all safety precautions.
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