PC-ALUM Aluminum filled

Aluminum filled. Low shrinkage, easy to machine, for tooling, mold making, metal replacement, void filling.

PC-ALUM Features

Filled
Service Temperature (C): -40 to 130
Semi-Rigid, Gray
Initial mixed viscosity: 16,000 cps
Specific gravity: 1.7
Hardness scale: 82D
Compressive strength: 13,000 psi
Linear shrinkage, cm/cm, in/in: .001
Thermal conductivity: 8.0
Coefficient of thermal expansion: 40x10 (-6)
Dielectric strength: - v/mil
Dielectric constance @ 1000Hz: -
Disipation factor @ 1000Hz: -
Volume resistivity, ohm*cm: .08
Moisture absorbtion %, 7-days: .08

POLYCAST   270LV

Aluminum Filled Epoxy Compound

DESCRIPTION:

Polycast 270 LV is an aluminum filled, epoxy formulation which is used for tooling in both small and large applications. It is also suitable for use in making molds which have excellent wear resistance. PC-270 LVcan withstand elevated temperatures as well.

PROPERTIES - UNCURED: Part A   Part B (PC 67)  
Color, Visual Neutral Grey*   Brown  
Viscosity, cps. 17,000     500  ASTMD2393
Specific Gravity  1.63 1.0  
Mix Ratio (By Weight)   100:10  
Mixed Viscosity, cps.   5000 ASTMD2393
Pot Life @ 72o F, hours    
Shelf Life @ 72o F, months   12  
PROPERTIES - CURED:      
PHYSICAL      
Hardness Durometer (Shore D)   84 ASTMD 2240
Tensile Strength, psi    9500  ASTMD 638
Tensile Elongation, %   1 ASTMD 638
Compressive Strength, psi   15,000 ASTMD 695
Flexural Strength, psi    10,000  ASTMD 790
Service Temperature   400°F  
Shrinkage (in/in °C)   0.0005  

                                              

MIXING INSTRUCTIONS:

1.       Premix P.C. 270 LV in the original container prior to use to insure any settled filler may be reincorporated. Warming PC 270 LV to 100°F facilitates ease of use.

2.       Weigh out the required amount of P.C.270 Part A and the requisite Part B.

3.       Mix thoroughly, scraping both sides and bottom of container.

4.       Evacuate mixture at 29 in. Hg for 5-10 minutes (if desired).

5.       Pour into mold or cavity.

CURE SCHEDULE:                                                 

PC-67 - Overnight at Room temp. (75°F) and Post Cure 2 hours at 200o F; or 1 hour at 250oF

NOTE: For service temperature above 300°F, post cure 3-4 hours at 325-350°F.

*After Post Cure or exposure to heat, PC 270LV turns to an olive drab color to indicate full cure.

 

General Purpose
PC-100: Low Cost General Purpose
PC-125: Low viscosity potting and casting.
PC-133: Flame retardant casting
PC-135: Machinable.
PC-159: Flame retardant UL94V-0 rated.
PC-205: Low viscosity version of 159.
PC-266: Version of 159 meeting MIL-1-6923.

PC-290:Room Temp. Cure
PC-510: Low Viscosity, Clear Casting

Thermally Conductive
PC-100: Low Cost General Purpose
PC-140
: Castable Heat Sink, UL94v0.
PC-240: Superior resistance.
PC-280: Best balance of properties.
PC-282: Twice the conductivity of PC-280 with lower viscosity.
PC-287: Highest thermal conductivity.

PC-571: One Component, Rigid
PC-581: One Component, Flexible
PC-582: Flexible Heat Cure
PC-8300: Single Component, Casting Sand

Special Epoxies
PC-ALUM: Aluminum filled
PG-30: Room Temp Epoxygel
PG-50: Flexible Epoxy gel
PC-220: Electrically conductive
PC-250: Soft, flexible epoxy
PC-254: Low Viscosity Filled
PC-270: Aluminum Filled

PC-517: Adhesive Flexible
PC-601: Very low viscosity
PC-610: Optically clear
PC-661: Lightweight

PC-685: Superior thermal shock resistance

PB-839: Equal Ratio Adhesive
PC-8500: Single Component, Lightweight