POLYCAST   287

Very High Thermally Conductive Castable Epoxy

DESCRIPTION:

Polycast 287 is an epoxy casting system giving extremely high thermal conductivity.  Different hardeners can be used to cure PC 287 to prevent deterioration and retention of properties.

PROPERTIES - UNCURED: Part A Part B (PC 90) Part B (PC 67)  
Color, Visual Black  Amber   Brown  
Viscosity, cps. 250,000 400 500 ASTMD2393
Specific Gravity 2.80  1.0   1.0  
Mix Ratio (By Weight)   100:3-4 100:5-6  
Mixed Viscosity, cps.    150,000  150,000 ASTMD2393 
Pot Life @ 72o F, hours     1 4  
Shelf Life @ 72o F, months   12 12  
PROPERTIES - CURED:        
Hardness Durometer (Shore D)   93 94 ASTMD 2240
Tensile Strength, psi   8000 8500 ASTMD 638
Tensile Elongation, %   1 1 ASTMD 638
Compressive Strength, psi    19,000 25,000 ASTMD 695
Flexural Strength, psi   11,500 13,000 ASTMD 790
Coefficient of Thermal Expansion (cm/cm/°C) 25 x 10-6 25 x 10-6  
Heat Distortion Point   150°C 180°C  
Dielectric Strength, volts/mil   400 400   ASTMD 149
Dielectric Constant, 60 Hz   6.1 6.3 ASTMD 150
Dissipation Factor, 60 Hz     0.02 0.02 ASTMD 150
Volume Resistivity, ohm-cm   1.4 x 1013 1 x 1015 ASTMD 257
Thermal Conductivity, BTU (in)/(hr)(ft2 )(°F) 30 30  

                                                         

MIXING INSTRUCTIONS:

1.       Premix P.C. 287 in the original container prior to use to insure any settled filler may be reincorporated. Warming PC 287 to 100°F facilitates ease of use.

2.       Weigh out the required amount of P.C.287 Part A and the requisite Part B.

3.       Mix thoroughly, scraping both sides and bottom of container.

4.       Evacuate mixture at 29 in. Hg for 5-10 minutes (if desired).

5.       Pour into mold or cavity.

CURE SCHEDULE:                                                 

PC-90 - Room Temp. - 24 hrs. or 2 hours at 150°F.

PC-67 - Overnight at 125°F; or 2 hours at 200o F; or 1 hour at 250oF

NOTE: For service temperature above 300°F, post cure 2-3 hours at 325-350°F.

 

General Purpose
PC-100: Low Cost General Purpose
PC-125: Low viscosity potting and casting.
PC-133: Flame retardant casting
PC-135: Machinable.
PC-159: Flame retardant UL94V-0 rated.
PC-205: Low viscosity version of 159.
PC-266: Version of 159 meeting MIL-1-6923.

PC-290:Room Temp. Cure
PC-510: Low Viscosity, Clear Casting

Thermally Conductive
PC-100: Low Cost General Purpose
PC-140
: Castable Heat Sink, UL94v0.
PC-240: Superior resistance.
PC-280: Best balance of properties.
PC-282: Twice the conductivity of PC-280 with lower viscosity.
PC-287: Highest thermal conductivity.

PC-571: One Component, Rigid
PC-581: One Component, Flexible
PC-582: Flexible Heat Cure
PC-8300: Single Component, Casting Sand

Special Epoxies
PC-ALUM: Aluminum filled
PG-30: Room Temp Epoxygel
PG-50: Flexible Epoxy gel
PC-220: Electrically conductive
PC-250: Soft, flexible epoxy
PC-254: Low Viscosity Filled
PC-270: Aluminum Filled

PC-517: Adhesive Flexible
PC-601: Very low viscosity
PC-610: Optically clear
PC-661: Lightweight

PC-685: Superior thermal shock resistance

PB-839: Equal Ratio Adhesive
PC-8500: Single Component, Lightweight