POLYCAST   581

One Component, Flexible, Heat Cure Epoxy

DESCRIPTION:

Polycast 581 is a clear, one component, flexible, heat cure epoxy system designed for coil impregnation, and potting applications requiring low viscosity and minimal thermal stress.

PROPERTIES - UNCURED:    
Color, Visual Clear   
Mixed Viscosity, cps. 1350 ASTMD2393
Specific Gravity  1.04  
Pot Life @ 70° F, hours 24  
Pot Life @ 100° F, hours     1.5-2  
Pot Life @ 110° F, hours 1-1.5  
Pot Life @ 115° F, hours 3/4  
Shelf Life @ 72o F, months 3  
     
PROPERTIES - CURED:    
Hardness Durometer (Shore D) 40 ASTMD 2240
Tensile Strength, psi  5,500 ASTMD 638
Tensile Elongation, % 40 ASTMD 638
Flexural Strength, psi 12,000 ASTMD 790
Coefficient of Thermal Expansion (cm/cm/°C) 77 x 10-6  
Thermal Conductivity, BTU's (BTU-in/(ft2)(hr)(°F) 1.9  
Useful Temperature Range, °C -40 - 155  
Dielectric Strength, volts/mil 410 ASTMD 149
Dielectric Constant, 60 Hz 4.0 ASTMD 150
Dissipation Factor, 60 Hz 0.01 ASTMD 150
Volume Resistivity, ohm-cm 3.4 x 1014 ASTMD 257

CURE SCHEDULE:                                                 

6-8 hours @ 95°C - lowest shrinkage

3-5 hours @ 105°C

2-3 hours @ 120°C

NOTE: Post cure 2-3 hours at 150°C for optimum high temperature properties.

 

General Purpose
PC-100: Low Cost General Purpose
PC-125: Low viscosity potting and casting.
PC-133: Flame retardant casting
PC-135: Machinable.
PC-159: Flame retardant UL94V-0 rated.
PC-205: Low viscosity version of 159.
PC-266: Version of 159 meeting MIL-1-6923.

PC-290:Room Temp. Cure
PC-510: Low Viscosity, Clear Casting

Thermally Conductive
PC-100: Low Cost General Purpose
PC-140
: Castable Heat Sink, UL94v0.
PC-240: Superior resistance.
PC-280: Best balance of properties.
PC-282: Twice the conductivity of PC-280 with lower viscosity.
PC-287: Highest thermal conductivity.

PC-571: One Component, Rigid
PC-581: One Component, Flexible
PC-582: Flexible Heat Cure
PC-8300: Single Component, Casting Sand

Special Epoxies
PC-ALUM: Aluminum filled
PG-30: Room Temp Epoxygel
PG-50: Flexible Epoxy gel
PC-220: Electrically conductive
PC-250: Soft, flexible epoxy
PC-254: Low Viscosity Filled
PC-270: Aluminum Filled

PC-517: Adhesive Flexible
PC-601: Very low viscosity
PC-610: Optically clear
PC-661: Lightweight

PC-685: Superior thermal shock resistance

PB-839: Equal Ratio Adhesive
PC-8500: Single Component, Lightweight