POLYCAST-661

LIGHT WEIGHT SYNTACTIC EPOXY COMPOUND

DESCRIPTION

PC 661 is a low density epoxy system. It exhibits a low dielectric constant and low shrinkage. PC 661 is suitable for use in lightweight and airborne equipment. It finds use in applications where thermal insulation is required.

                                                                      

PROPERTIES - UNCURED (Part A) Part B 
Color , visual ......... White Clear
Viscosity, ASTM-D-2393 (c.p.s. @ 25o C)..     30,000 500
Specific Gravity ............. 0.75 1.14
Mix Ratio (by wt.)
100:12
 
Mixed Viscosity, ASTM-D-2393 (@ 25o C)
10,000
 
Pot Life @ 25OC (100 grams)  .....
30 minutes
 
Shelf Life @ 70o F ..........
12 months
 

 

PROPERTIES - CURED  
Hardness, ASTM-D-2240 (Durometer)....... Shore D 82
Compressive Strength............ 12,000
Tensile Strength, ASTM-D-638 ....... 4,000 psi
Tensile Elongation, ASTM-D-638 ...... 5% maximum
Flexural Strength ASTM-D-790 . ....... 4,200 psi
Coefficient of Thermal Expansion  ...... 55 x 10-6
Moisture Absorption............. 0.08%
Dielectric Strength, ASTM-D-149 (volts/mil).... 375
Dielectric Constant, ASTM-D-150 ........ 3.3
Dissipation Factor, ASTM-D-150........ 0.01
Volume Resistivity, ASTM-D-257 (ohm-cm)..... 1 x 1012
Thermal Conductivity, BTU's........ 1.3

 

MIXING INSTRUCTIONS 

Pre-mix Part A and Part B separately. Then measure 100:15 parts by weight (A to B). Mix thoroughly scraping the sides and bottom of the container. Evacuate and then pour into mold or cavity.

CURE SCHEDULE

Room temperature cure @75°F for 24 hours.

To accelerate cure: cure 1 hour @ 75ºF, then @ 200ºF for 2 hours.

CAUTION: Good housekeeping rules are always important.  Provide ample ventilation in all areas of handling, mixing and use.  Avoid prolonged breathing of possible fumes.  Minimize skin contact.  Use of goggles, rubber gloves and protective creams is recommended.  Always wash exposed areas immediately using warm water and soap, followed by rinsing with clear water.  If material comes in contact with eyes, flush with clean water for 15 minutes and consult a physician immediately.

All data given in this bulletin is based on our own research and research of others.  They are believed to be accurate, however, no guarantee of accuracy is made.  Product described is sold without warranty, except conformity to specifications, and on condition that purchasers shall determine suitability for their particular purpose.

 

General Purpose
PC-100: Low Cost General Purpose
PC-125: Low viscosity potting and casting.
PC-133: Flame retardant casting
PC-135: Machinable.
PC-159: Flame retardant UL94V-0 rated.
PC-205: Low viscosity version of 159.
PC-266: Version of 159 meeting MIL-1-6923.

PC-290:Room Temp. Cure
PC-510: Low Viscosity, Clear Casting

Thermally Conductive
PC-100: Low Cost General Purpose
PC-140
: Castable Heat Sink, UL94v0.
PC-240: Superior resistance.
PC-280: Best balance of properties.
PC-282: Twice the conductivity of PC-280 with lower viscosity.
PC-287: Highest thermal conductivity.

PC-571: One Component, Rigid
PC-581: One Component, Flexible
PC-582: Flexible Heat Cure
PC-8300: Single Component, Casting Sand

Special Epoxies
PC-ALUM: Aluminum filled
PG-30: Room Temp Epoxygel
PG-50: Flexible Epoxy gel
PC-220: Electrically conductive
PC-250: Soft, flexible epoxy
PC-254: Low Viscosity Filled
PC-270: Aluminum Filled

PC-517: Adhesive Flexible
PC-601: Very low viscosity
PC-610: Optically clear
PC-661: Lightweight

PC-685: Superior thermal shock resistance

PB-839: Equal Ratio Adhesive
PC-8500: Single Component, Lightweight